Binciken Kwatancen akan ADX-600 Acrylic Impact Modifier, CPE da MBS a cikin Tsarin PVC

Takaitawa:ADX-600 shine core-harsashi acrylic tasiri guduro (AIM) kerarre ta hanyar emulsion polymerization ta kamfanin mu.Samfurin na iya aiki azaman mai canza tasiri ga PVC.ADX-600 AIM na iya maye gurbin CPE da MBS bisa ga kwatancen sigogin ayyuka daban-daban tsakanin AIM da masu gyara tasirin tasirin PVC daban-daban.Abubuwan da aka samu na PVC suna nuna kyawawan kaddarorin injiniyoyi, aikin sarrafawa da ingantaccen aiki mai inganci.
Mabuɗin kalma:AIM, CPE, MBS, mai gyara tasiri, kaddarorin inji

Gabatarwa

PVC yana aiki azaman filastik na duniya tare da mafi girman yawan amfanin ƙasa da fa'idar aikace-aikace a duniya.An yadu amfani a cikin al'amurran kamar gini kayan, masana'antu kayayyakin, yau da kullum amfani bututu, sealing kayan, zaruruwa, da dai sauransu PVC nuna da yawa kyau kwarai kaddarorin ga wani m aikace-aikace a duka masana'antu da kuma farar hula sassa.Duk da haka, resin PVC na kayan gagajewa ne.Tsawon lokaci na gilashin da yake ci gaba da yi ba zai iya hana tsattsauran faɗakarwa na tsatsauran ra'ayi a ƙarƙashin damuwa ba kuma a ƙarshe ya haifar da raguwa da fashewar fashewa.Saboda haka, irin wannan nau'in kayan yana nuna rashin juriya mara kyau.Duk da haka, ana iya shawo kan wannan gazawar ta hanyar haɓaka mai canza tasiri a cikin kayan PVC yayin ƙirar su da gyare-gyaren su.

Ya kamata a nuna masu gyara tasiri mai kyau ta hanyar kyawawan kaddarorin:
(1) A in mun gwada da low vitrification zazzabi Tg;
(2) Daidaitawar tasirin tasiri da kanta tare da resin PVC;
(3) Dangantakar ma'amala na masu gyara tasiri tare da PVC;
(4) Babu wani sakamako mara kyau a bayyane akan kaddarorin da aka bayyana da kuma kayan aikin jiki da na inji na PVC;
(5) Kyakkyawan juriya na yanayi kuma ya mutu dukiya mai kumburi.

Abubuwan gyare-gyare na yau da kullum don PVC mai wuya ya ƙunshi chlorinated polyethylene (CPE), acrylate (ACR), ethylene-vinyl acetate copolymer (EVA), methyl methacrylate-butadiene-styrene ternary graft copolymer (MBS) da acrylonitrile-butadiene-styrene (BSApoly copoly). ).Daga cikin su, chlorinated polyethylene tasiri modifier an yi amfani da ko'ina a kasar Sin kuma acrylate kuma ana ƙara samun karbuwa saboda kyawawan kaddarorinsa.Ya zama babban damuwa yadda za a inganta juriya na tasiri da kuma sauƙaƙe extrusion na filastik.
Samfurin mu na AIM ADX-600 na iya maye gurbin CPE da MBS.Yana iya inganta haɓakar ruwa da nakasar zafi na PVC narke kuma don haka sauƙaƙe filastik PVC.Samfuran da aka samu suna nuna ƙarfin tasiri mai ƙarfi da kyakkyawan juriya na yanayi, kwanciyar hankali da kayan sarrafawa tare da santsi, kyakkyawa da haske sosai.Bayan haka, mun yi nazarin ACR, CPE da MBS a cikin waɗannan abubuwan.

I. Tsarin Ƙarfafawa ta Masu Gyaran Tasirin PVC

Chlorinated polyethylene (CPE) yana aiki azaman ƙwayoyin linzamin kwamfuta waɗanda aka tarwatsa cikin matrix PVC a cikin hanyar hanyar sadarwa.Ka'idar juriya ta tasiri ita ce samar da hanyar sadarwa na roba a cikin kayan matrix na PVC don tsayayya da tasirin waje.Irin wannan hanyar sadarwa tana da saurin lalacewa a ƙarƙashin ƙarfi.Wannan zai haifar da zamewar juzu'i na gauraya a kusurwar 30 ° zuwa 45 ° daga jagorancin juzu'i, don haka samar da bandeji mai ƙarfi, ɗaukar adadin kuzari mai yawa, da haɓaka ƙarfin tsarin gauraya.Canje-canje a cikin yawan damuwa na abu a ƙarƙashin ƙarfin waje ana nunawa a cikin adadi masu zuwa.

p1

ACR da MBS suna cikin wani nau'i na "core-shell" mai canza tasirin tasirin copolymer.Jigon sa yana aiki azaman ƙaramar elastomer mai haɗin giciye, wanda ke taka muhimmiyar rawa wajen haɓaka ƙarfin ƙarfi da juriya.Harsashin sa yana aiki azaman babban polymer-kwalli tare da zafin jiki mafi girma, wanda ke taka muhimmiyar rawa wajen kare tushen roba da haɓaka daidaituwa tare da PVC.Irin wannan nau'in gyare-gyare yana da sauƙi a rabu kuma ana iya tarwatsa shi daidai a cikin matrix PVC don samar da tsarin "tsibirin teku".Lokacin da kayan ke ƙarƙashin tasiri na waje, ƙwayoyin roba tare da ƙananan ƙwayoyin cuta suna da wuyar lalacewa.A lokaci guda, de-bonding da rami suna samuwa kamar yadda kayan ke motsa su ta hanyar lalatawar PVC tare da babban modulus.Idan waɗannan ramukan sun kasance kusa da isa, matrix Layer tsakanin barbashi na roba zai iya haifar da haɓaka ƙarfin kayan.Ana nuna ka'idar da ke da tasiri a cikin hoton da ke ƙasa.

takardar shaida

CPE, ACR da MBS suna nuna hankali daban-daban ga ƙarfin injina saboda nau'ikan ƙarfin ƙarfin su.A lokacin sarrafawa, ana rarraba sassan ACR da MBS a cikin matrix na PVC ta hanyar aikin shearing, samar da tsarin "tsibirin teku" kuma don haka inganta ƙarfin kayan.Ko da ƙarfin sarrafawa ya ƙara ƙaruwa, wannan tsarin ba zai yuwu ba cikin sauƙi.Za a iya cika mafi kyawun sakamako mai ƙarfi kamar yadda CPE modifier da PVC aka haɗa su cikin tsarin hanyar sadarwa wanda ke rufe sassan PVC na farko.Duk da haka, wannan tsarin cibiyar sadarwa na iya zama cikin sauƙi a cikin matsala saboda canje-canje a cikin ƙarfin sarrafawa.Saboda haka, yana da kula da ƙarfin sarrafawa kuma yana amfani da kunkuntar kewayon sarrafawa.

II.Kwatanta Dabbobi Daban-daban tsakanin ADX-600 AIM da Masu Gyaran Tasirin PVC Daban-daban

1. Tsarin Gwajin Kayan Tusa

Suna Organo-tin Heat Stabilizer (HTM2010) Calcium Stearate Titanium Dioxide PE-6A 312 Calcium Carbonate PVC-1000
Sashi/g 2.0 0.7 4.0 0.6 0.2 5.0 100.0

2. Tasirin Dukiya

Abubuwa Samfurin Sunaye Matsayin Gwaji Raka'a Adadin Ƙari (phr)
3 4 5 6 7 8
Tasiri Daga Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwallon Ƙasa ADX-600 Saukewa: ASTM D256 KJ/m2 5.44 6.30 7.78 8.72 9.92 12.02
ACR Daga Kasashen Waje KJ/m2 4.62 5.01 7.68 8.51 9.63 11.85
MBS KJ/m2 5.32 5.39 7.52 8.68 9.78 11.99
CPE KJ/m2 3.54 4.25 5.39 6.32 7.01 8.52
Tasiri Daga Cantilever Beam maras kyau ADX-600 J/m 57.03 63.87 72.79 88.23 100.09 121.32
ACR Daga Kasashen Waje J/m 46.31 50.65 72.55 85.87 97.92 119.25
MBS J/m 53.01 62.07 71.09 87.84 99.86 120.89
CPE J/m 21.08 37.21 47.59 59.24 70.32 82.21

3. Abubuwan Miqewa / Lankwasawa (Dukkan ƙarin adadin shine 6phr)

Abubuwa Matsayin Gwaji Raka'a Ma'anonin Fasaha (ADX-600) Ma'anonin Fasaha (ACR Daga Ƙasashen Waje) Manuniya na Fasaha (MBS) Ma'anonin Fasaha (CPE)
Ƙwararren Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙwara Saukewa: ASTM D638 MPa 2546.38 2565.35 2500.31 2687.21
Haɓaka Ƙarƙashin Ƙarfafawa Saukewa: ASTM D638 % 28.38 27.98 26.84 17.69
Ƙarfin Ƙarfi Saukewa: ASTM D638 MPa 43.83 43.62 40.89 49.89
Lankwasawa Modulus Saukewa: ASTM D790 MPa 2561.11 2509.30 2528.69 2678.29
Karfin Lankwasa Saukewa: ASTM D790 MPa 67.39 65.03 66.20 69.27

Bincike: Dangane da bayanan da ke sama akan kayan aikin injiniya:
① Karkashin allurai iri ɗaya, aikin ADX-600 na samfuranmu ya fi na MBS da samfuran ACR daga ƙasashen waje.Samfurin mu na iya maye gurbin su a daidai adadin.
② A ƙarƙashin allurai iri ɗaya, aikin ADX-600 na samfuran mu ya fi na CPE yawa.Dangane da gwaje-gwaje masu yawa, an tabbatar da cewa 3 allurai na ADX-600 da 3 allurai na CPE na iya maye gurbin amfani da 9 allurai na CPE.Ana nuna takamaiman kaddarorin inji kamar haka.

Abubuwa Matsayin Gwaji Raka'a Manuniya na Fasaha (ADX-600/3phr+CPE/3phr) Manuniya na Fasaha (CPE/9phr)
Tasiri Daga Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwallon Ƙasa Saukewa: ASTM D256 KJ/m2 9.92 9.86
Tasiri Daga Cantilever Beam maras kyau Saukewa: ASTM D256 J/m 97.32 96.98
Ƙwararren Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙwara Saukewa: ASTM D638 MPa 2250.96 2230.14
Haɓaka Ƙarƙashin Ƙarfafawa Saukewa: ASTM D638 % 101.25 100.24
Ƙarfin Ƙarfi Saukewa: ASTM D638 MPa 34.87 34.25
Lankwasawa Modulus Saukewa: ASTM D790 MPa 2203.54 2200.01
Karfin Lankwasa Saukewa: ASTM D790 MPa 60.96 60.05

4.Processing Ayyuka
Hoton da ke ƙasa yana nuna lanƙwan rheological.Layin jan: ADX-600/3phr+CPE/3phr;blue layi: CPE/9phr

takardar shaida

Ma'aunin ma'auni na biyun ainihin iri ɗaya ne, kuma plastification na kayan da ADX-600/3PHr +CPE/3PHR ya gyaru ya ɗan yi hankali amma yana cikin iko bisa ga adadi.Saboda haka, dangane da aiki, 3 allurai na ADX-600 da 3 allurai na CPE na iya maye gurbin amfani da 9 allurai na CPE.

III.Ƙarshe

Ta hanyar kwatanta tsakanin ADX-600 AIM da CPE da MBS a cikin kayan aikin injiniya da halayen aiki, an ƙaddamar da ƙarshen ƙarshe akan nazarin haƙiƙa cewa 3 allurai na ADX-600 da 3 allurai na CPE na iya maye gurbin amfani da 9 allurai na CPE. .ADX-600 AIM yana nuna ingantaccen aiki mai mahimmanci, wanda samfuran samfuran da ke haifar da su suna nuna mafi kyawun aiki da ingantaccen aiki mai tsada.
ADC-600 AIM na da acrylate copolymer tare da core-harsashi tsarin.ACR yana nuna mafi kyawun yanayin juriya, kwanciyar hankali zafi da ƙimar ƙimar aiki fiye da MBS saboda tsohon ya ƙunshi babu haɗin gwiwa biyu.Bugu da kari, ACR kuma nuna abũbuwan amfãni daga m aiki kewayon, azumi extrusion gudun, sauki iko, da dai sauransu An yafi shafi cikin wuya da kuma Semi-wuya PVC kayayyakin, musamman ga sinadaran gini kayan da waje kayayyakin, kamar profiles, bututu. bututu kayan aiki, allon, kumfa kayan, da dai sauransu Yana hidima a matsayin irin tasiri modifier tare da babban sashi a halin yanzu da kuma babbar tasowa m a nan gaba.


Lokacin aikawa: Juni-20-2022